Product Overview
The RS-8645A-3 Connector Side Force Tester is designed to evaluate the mechanical strength and durability of USB ports, Type-C connectors, charging interfaces, and other electronic connectors used in smartphones, tablets, and portable devices.
By applying controlled side-load forces from the front, rear, left, and right directions, the tester simulates stresses caused by cable movement, accidental impacts, and everyday handling. It helps manufacturers identify potential connector failures before products reach the market.
Equipped with three independently controlled test stations, the RS-8645A-3 allows multiple samples to be tested simultaneously, improving efficiency in product development, quality control, and reliability verification.
How It Works
The test sample is securely mounted on a dedicated fixture while a pneumatic actuator applies a preset force to the connector.
Users can define the test direction, force value, dwell time, and cycle count according to product requirements. During testing, the system repeatedly applies side loads to simulate stresses that occur when cables are pulled, bent, or subjected to external force during everyday use.
By monitoring the connector's condition throughout the test, engineers can evaluate structural integrity, retention strength, and long-term durability.
Key Features
- Three Independent Test Stations
Equipped with three independently controlled stations, allowing multiple samples or different test conditions to run simultaneously.
- Multi-Directional Force Testing
Supports front, rear, left, and right loading directions to simulate real-world connector stress scenarios.
- Adjustable Test Force
Force range from 500g to 2kgf, with customized force settings available for specific testing requirements.
- Programmable Test Cycles
Cycle count can be set from 1 to 999,999, supporting both short-term verification and long-duration endurance testing.
- Adjustable Delay Time
Programmable action delay from 0.1 to 99.9 seconds for different testing standards and application scenarios.
- Suitable for Various Connector Types
Compatible with USB connectors, Type-C ports, charging interfaces, audio jacks, and other electronic connectors.
- Stable Pneumatic Control
Requires a filtered compressed air source to ensure consistent force application and repeatable test results.
Applications
The RS-8645A-3 is widely used for connector durability verification and mechanical strength evaluation in various electronic products, including:
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✅USB connector side force testing
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✅USB Type-C port durability testing
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✅Charging port strength verification
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✅Audio jack mechanical strength testing
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✅Connector retention and reliability evaluation
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✅Smartphone connector testing
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✅Tablet connector durability testing
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✅Portable electronic device quality control
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✅Product development and reliability validation
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✅Certification and laboratory testing
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | RS-8645A-3 |
| Test Stations | 3 Stations (Independent Control) |
| Test Direction | Front, Rear, Left, Right |
| Test Force | 500g – 2kgf (Customizable) |
| Test Stroke | 20mm |
| Action Delay | 0.1 – 99.9 sec |
| Counter | 1 – 999,999 Cycles |
| Sample Size | Standard 4–7 inch Phones or Tablets (Customizable) |
| Machine Size | 1000 × 460 × 750 mm |
| Weight | Approx. 95kg |
| Air Supply | ≥0.7MPa Filtered Compressed Air |
| Power Supply | AC 220V, 50Hz, 5A |
FAQ
- What is a connector side force test?
A connector side force test evaluates how well a connector can withstand lateral loads that occur during normal use, cable movement, or accidental impacts.
- Which connectors can be tested?
The system can be used for USB, USB Type-C, charging ports, audio jacks, and other customized connector designs.
- Can the test force be adjusted?
Yes. Standard force settings range from 500g to 2kgf, and customized configurations are available upon request.
- Can all three stations operate independently?
Yes. Each station can be controlled separately, allowing different test conditions to run simultaneously.
- What air supply is required?
The machine requires a clean compressed air source of at least 0.7MPa after proper filtration.
- Can fixtures be customized?
Yes. Custom fixtures can be designed according to the size and structure of the customer's product.
Request a Quote
Looking for a reliable solution for connector durability and mechanical strength testing?
Contact ITM-LAB to discuss your testing requirements, request detailed specifications, or receive a customized quotation for the RS-8645A-3 Connector Side Force Tester.
Our engineering team can provide fixture customization and testing solutions tailored to your specific connector design and product application.
The RS-8645A-3 Connector Side Force Tester can be used to perform connector mechanical strength and side-load evaluations based on commonly referenced industry standards and customer-specific reliability requirements, including:
• ✅IEC 60512 – Connectors for Electronic Equipment: Tests and Measurements
• ✅EIA-364 – Electrical Connector and Socket Test Procedures
• ✅USB Connector Mechanical Reliability Requirements
• ✅USB Type-C Connector Durability and Mechanical Strength Verification
• ✅Manufacturer-Specific Reliability Validation Standards
• ✅Internal Product Quality and Reliability Test Specifications
The testing force, cycle count, dwell time, and fixture configuration can be adjusted to meet different connector designs and testing requirements.
