The ITM-LAB RS-8115A-3 Hair Dryer Cord Flexing Tester is designed to evaluate the bending durability of hair dryer power cords and cable entry areas. Featuring three synchronized test stations, adjustable bending angles from 0 to ±150°, and test speeds of 5–60 cycles/min, the system combines servo-driven motion with dedicated protective fixtures for controlled laboratory durability testing.
Designed for controlled durability testing of hair dryer power cords and cable entry areas, the RS-8115A-3 combines synchronized bending motion with application-specific specimen fixtures for repeatable laboratory evaluation.
|
TEST STATIONS |
BENDING ANGLE |
TEST SPEED |
|---|---|---|
|
3 Stations |
0 to ±150° |
5–60 cycles/min |
Servo-Driven Motion | ±0.2° Angle Accuracy | Custom Specimen Fixtures
Request a Technical Quote | Submit Your Test Requirements
The cable entry area of a hair dryer is repeatedly subjected to bending during handling and everyday use. Over time, this mechanical stress can contribute to conductor fatigue, insulation damage and deterioration of the cord's strain-relief system.
The ITM-LAB RS-8115A-3 addresses this testing requirement by securing the hair dryer body and handle in dedicated protective fixtures while applying a defined hanging load to the power cord.
As the fixtures rotate through a programmed angular range, the cord undergoes repeated bending at the entry point. This allows engineers to assess durability under controlled test conditions, compare design alternatives and investigate potential failure mechanisms.
Designed for application-specific testing:
Specimen-specific clamping: Protective contact surfaces help secure hair dryer housings and handles without unnecessary surface damage.
Controlled cable loading: Suspended weights and an adjustable guide structure support consistent test positioning.
Repeatable test conditions: Programmable bending angles and speeds support comparative durability evaluation.
Test up to three hair dryer specimens under synchronized bending movement, supporting comparative testing and laboratory sample evaluation.
Adjustable bending angles up to ±150°, with ±0.2° angle accuracy and a test speed range of 5–60 cycles/min.
Specimen fixtures incorporate engineering-plastic contact components to help reduce cosmetic damage to the hair dryer housing and handle during clamping.
A cable guide helps limit unwanted forward and backward movement of the suspended cable and test weight during bending.
The RS-8115A-3 performs repeated power cord bending by rotating the secured hair dryer while its power cord hangs under an applied load.
The specimen is held in a dedicated fixture designed for the hair dryer body and handle. A suspended test weight applies tension to the power cord, while an adjustable cable guide helps maintain the intended cable position during movement.
The servo-driven fixture rotates between programmed positive and negative angular positions, repeatedly bending the power cord near the appliance connection.
One complete bending cycle consists of movement from the initial position to the positive angle, return to zero, movement to the negative angle and return to the initial position.
Secure the hair dryer body and handle in the dedicated fixture. Adjust the clamping position to achieve stable and properly aligned mounting.
Attach the required test weight to the power cord and adjust the cable guide to help control unwanted movement of the suspended cable and load.
Set the required bending angle and movement speed through the touchscreen control system according to the test procedure.
Run the programmed bending movement and evaluate the power cord and strain-relief area according to the specified test duration, cycle requirements and acceptance criteria.
The RS-8115A-3 combines a three-station mechanical test structure with servo-driven rotation, touchscreen operation and dedicated specimen fixtures.
|
Parameter |
Specification |
|---|---|
|
Model |
RS-8115A-3 |
|
Product Type |
Hair Dryer Cord Flexing Tester |
|
Test Stations |
3 synchronized stations |
|
Bending Angle |
0 to ±150°, adjustable |
|
Angle Accuracy |
±0.2° |
|
Test Speed |
5–60 cycles/min |
|
Cable Test Height |
1000 mm |
|
Control System |
Mitsubishi PLC with OMRON touchscreen |
|
Drive System |
Inovance servo motor |
|
Specimen Fixture |
Dedicated fixture with POM engineering-plastic contact components |
|
Cable Positioning |
Adjustable guide bar |
|
Machine Dimensions |
W1600 × D750 × H1800 mm |
|
Machine Weight |
Approx. 150 kg |
|
Power Supply |
Single-phase AC 220 V, 5 A |
Note: Specifications are based on the RS-8115A-3 V2.0 technical documentation. Test weights, fixture geometry and additional monitoring functions should be confirmed for the required project configuration.
The dedicated fixtures secure the hair dryer body and handle during repeated angular movement.
POM engineering-plastic contact components help protect the specimen surface during clamping. The fixture design can be reviewed according to the hair dryer housing dimensions, handle geometry and cable entry position.
The cable guide and suspended loading arrangement should be configured according to the required test procedure.
Hair dryer power cord durability evaluation may involve applicable household appliance safety standards, customer-specific test methods or internal reliability requirements.
The RS-8115A-3 provides adjustable angular movement and a suspended-load testing arrangement. Its suitability for a specific test method depends on the required specimen mounting, bending motion, applied load, cycle count and evaluation criteria.
|
Reference |
Technical Relevance |
|---|---|
|
IEC 60335-1 |
General safety requirements for household and similar electrical appliances, including relevant supply-cord provisions |
|
IEC 60335-2-23 |
Particular safety requirements for appliances for skin or hair care |
|
Customer-Specific Test Procedures |
Defined bending angles, applied loads, movement speeds, test cycles and acceptance criteria |
Before selecting the test configuration, confirm the following requirements:
Specimen Geometry: Hair dryer dimensions, handle shape and cable entry position.
Bending Movement: Required angular range and cycle definition.
Test Load: Specified suspended weight and loading arrangement.
Test Duration: Movement speed, cycle count and operating conditions.
Acceptance Criteria: Required inspection, electrical evaluation or other failure criteria.
The RS-8115A-3 is developed for hair dryer power cord durability evaluation, supporting product development, cable design assessment and manufacturing quality control.
01 Hair Dryer Cord Entry & Strain-Relief Evaluation
Evaluate the cable entry and strain-relief area under repeated bending movement to assess its mechanical durability and identify potential areas of weakness.
02 Power Cord Bending Fatigue Evaluation
Compare power cord designs and materials under defined bending conditions to support cable selection and durability assessment.
03 Production Quality & Reliability Testing
Conduct repeatable sample testing during product development or manufacturing quality evaluation according to internal or customer-defined test procedures.
Looking for a hair dryer power cord bending test solution?
Share your specimen dimensions, cord details and test requirements with ITM-LAB. Our team can review fixture compatibility and equipment configuration for your application.
A hair dryer cord flexing tester is used to evaluate the mechanical durability of a hair dryer's power cord and cable entry area under repeated bending movement. It supports product development, reliability evaluation and manufacturing quality control.
One complete bending cycle consists of movement from the initial position to the programmed positive angle, return to zero, movement to the negative angle and return to the initial position.
The RS-8115A-3 provides an adjustable bending angle of 0 to ±150°, with an angle accuracy of ±0.2°. The test speed can be adjusted from 5 to 60 cycles per minute.
The fixture configuration depends on the hair dryer body dimensions, handle geometry and cable entry position. The suspended test load should be selected according to the required test procedure. Fixture and weight configurations should be confirmed before ordering.
IEC 60335-2-23 provides particular safety requirements for appliances for skin or hair care. Whether the RS-8115A-3 can perform a specific test clause depends on the required apparatus, motion, applied load and test conditions. The applicable standard edition and clause should be reviewed before confirming suitability.
Please provide the hair dryer photo or drawing, housing and handle dimensions, power cord diameter, required bending angle, test speed, applied load, cycle count and applicable test standard or customer procedure. ITM-LAB can then review fixture compatibility and the proposed equipment configuration.
Contact information
No. 32 Qiaoxin East Road, QiaotouTown, Dongguan City,Guangdong Province,China
Contact
